A complex project to reconfigure the internal logistics flow for a synthesis laboratory, aiming to eliminate critical points and ensure compound integrity at all stages.
Internal logistics between production and quality control areas was a fragmented process, based on physical documentation, introducing contamination risks and significant delays in batch validation.
We implemented a passive RFID tracking system, integrated with the existing Quality Management System (QMS) software. Each container was equipped with a tag, and passage points with automated readers.
Project documentation and audit reports confirm the efficiency of the implemented solution.
Simplified visualization of the new logistics flow, from synthesis to storage.
Excerpt from the audit conclusions according to ISO 13485, section 7.5.3.
"The implemented identification and tracking system ensures complete control and remarkable clarity over the status and location of the product in progress, in full compliance with the standard's requirements."
Technologies used: UHF RFID, Integration Middleware, QMS Software (custom configuration), Wireless environmental sensors.
Our journey is defined by strategic innovation and a commitment to operational excellence in the field of chemical synthesis and logistics.
We began operations with a pilot laboratory dedicated to the synthesis of complex organic compounds. The key decision was the investment in state-of-the-art reactors with automated parameter control.
We transitioned to an industrial production phase, expanding our capabilities with a continuous synthesis line. We introduced an integrated batch tracking system for the entire supply chain.
We focus on refining purification technologies and developing a regional logistics hub. The implementation of predictive process data analysis has significantly reduced downtime.